CNC cutting and machining of panels
A CNC router cuts, grooves, drills and engraves panels (MDF, plywood, melamine) from DXF or STEP files, with nested parts to limit offcuts.
Expertise
Bespoke fit-out, furniture, CNC cutting of panels and solid wood: compare quotes from joinery workshops.
Industrial joinery and bespoke fit-out form a sector of their own within subcontracting: you work with a living material, sensitive to humidity, using highly digitised processes (CNC cutting, multi-spindle drilling, edge banding) but also a great deal of manual skill for assembly and finishing. Workshops meet varied needs: bespoke furniture, fit-out of shops, restaurants, offices and hotels, set-design elements, crates and jigs, decorative cut-out parts.
For a project manager, an interior architect or an equipment manufacturer, the entry point is often CNC panel cutting: from a file, a CNC router cuts and drills parts in volume, optimises the layout on the panel (nesting) and prepares the assembly. Conversely, a complete fit-out project involves design work, on-site measurements, workshop manufacture, then careful installation.
This page presents the processes, the common timbers and panels, the price factors, the regulatory requirements to keep in mind in public buildings, and how to describe a project in order to get comparable quotes. It is aimed as much at manufacturers outsourcing wooden parts as at building and decoration professionals.
A CNC router cuts, grooves, drills and engraves panels (MDF, plywood, melamine) from DXF or STEP files, with nested parts to limit offcuts.
Milling of profiles, curves, tenons and mortises, mouldings, carved parts or chair components: solid wood is machined on 3, 4 or 5 axes depending on the shape.
Counters, bookcases, kitchens, dressing rooms, reception desks, shop furniture: the workshop designs, manufactures and installs sets adapted to the premises.
Panel edges are finished in melamine, ABS or real wood, and the faces can be veneered with fine woods for a high-end look.
Sanding, staining, oil, varnish, lacquer: the finish protects the wood and defines its appearance. A multi-coat lacquer takes more time than an oil.
Bespoke doors, windows, staircases and partitions require precise measurements and compliance with joinery, insulation and safety standards.
Workshops also make bespoke shipping crates, jigs, models and patterns for foundry or thermoforming.
MDF does not cost as much as solid oak or a veneered panel. The price also depends on thickness, surface quality and the panel sizes needed.
The number of parts, the complexity of the outlines, the holes and the grooves determine machine time. Efficient nesting reduces both time and offcuts.
Labour for assembly, sanding and finishing often represents a large share of the cost, particularly for lacquered finishes or show parts.
Hinges, drawer runners, handles, shelves, lighting: their quality and quantity noticeably change the price of a set.
The number of different references, curved or free-form parts and preliminary design work increase manufacturing time, beyond the mere area of wood.
Transport of bulky items, site access, floors without a lift and installation add costs that are best asked about from the start.
A CNC machining centre for wood works like a large-format milling machine: the panel is held on the table by suction, the machine cuts the outlines, drills, grooves and engraves, then an operator unloads and sorts the parts. The most common panel sizes, such as 2,500 × 1,220 mm or 2,800 × 2,070 mm, determine how your parts are cut.
Nesting places the parts on the panel to limit offcuts. It is done by software from your files, but a design that takes the panel size and grain direction into account reduces cost. For decorative boards, the direction of the decor and the matching of the grain impose additional constraints.
As for files, a clean DXF, with outlines on one layer, holes on another and grooves identified, is the standard. Specify the panel thickness, the hole diameters, the milling depths and the edges to be banded. Milling does not reproduce sharp internal corners: the round tool leaves a radius, to be allowed for in the drawing or reworked by hand. For plastic or metal parts of the same geometry, see cutting and sheet metalwork.
The choice of material depends on use before it depends on budget. MDF offers a very smooth surface for lacquer and paint, but is vulnerable to water, except in moisture-resistant versions. Plywood is stronger, with an attractive visible edge that appeals in contemporary furniture. Melamine and HPL laminates suit heavily used surfaces, such as worktops and counters. Solid wood brings nobility and the possibility of refinishing, with the risk of movement linked to humidity.
In a building open to the public (an ERP in France), fire safety requirements apply to fit-out materials, with a reaction-to-fire classification to be met. Fire-retardant panels exist, supplied with test reports. Emissions of formaldehyde and volatile organic compounds are also regulated, and construction and decoration products carry an emissions label. For public contracts or sustainable construction, traceability of the wood, for example through FSC or PEFC certification, may be requested.
Do not forget the environment of use: a bathroom unit, an exterior facade or a heavily loaded part do not use the same materials or the same glues. If your project combines wood and metal, for example a steel structure with oak shelves, see the welding and metal fabrication page for the metal part, and surface treatment for painting the metal.
A bespoke fit-out unfolds in several stages: site visit and measurement, drawings and design approval, workshop manufacture, delivery, installation and handover. Out-of-flat walls, out-of-plumb surfaces and existing services must be taken into account before manufacture, hence the value of a survey done by the workshop rather than working from unverified architect’s drawings.
Define clearly in the price request the scope of each party: design, manufacture, delivery, installation, electrics, plumbing, painting, removal of existing fittings. State the mandatory dates, for example a shop opening, and the site constraints (working hours, access, storage). Ask for finish samples before manufacture, because the real appearance of a decor, a stain or a lacquer differs from that of a photo.
Photos of the premises, drawings, mood sketches: all of this has its place in a Meaflow request. Joiners and fit-out specialists can ask you about access, finishes or schedule before submitting their price, which limits unpleasant surprises at installation; you then compare included services, references and schedule. For parts to be produced in several copies or tried out first, see the prototyping page. You can also present your fit-out project right now.
What a workshop needs to know to quote and make your part: a method in a few points, a ready-to-copy template and common mistakes to avoid.
STEP, IGES, Parasolid, DXF, STL, 3MF, dimensioned PDF, Gerber: the right file for each manufacturing process, a summary table and good practice for sending files.
Read the brief, set out a credible price and lead time, include the right details and stand out from other workshops: a step-by-step method.
Laser, plasma and waterjet cutting, bending
Functional prototypes, pre-series, models
Packaging, cartonboard, display stands
Painting, powder coating, anodising, galvanising
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The price depends on the material, thickness, number of parts, complexity of the outlines, cutting time and offcuts. Workshops often charge by machine time or by panel, with a minimum set-up charge. For a reliable comparison, send the same DXF file and the same description to several workshops.
For cutting, a DXF, DWG or STEP file with outlines, holes and grooves on separate layers. For a fit-out, a dimensioned drawing, a layout plan, photos of the site and finish references. State the material, thickness, quantity and installation constraints so that quotes are precise.
Simple CNC cutting of standard panels can sometimes be had in a few days. A complete fit-out follows a longer sequence: measurements, approved drawings, manufacture, finishing, delivery and installation, often taking several weeks. Panels or timbers that have to be ordered and the site schedule can stretch it further. Give your mandatory dates in the request.
Yes, one-off manufacture is the heart of the bespoke joiner’s trade, at a higher price than for a series. For CNC cutting, a minimum set-up charge may apply. State that it is a single item, and give its dimensions, the material and the finish you want.
Public buildings impose reaction-to-fire requirements, sometimes accessibility and pollutant emission requirements too. Ask for panels with a suitable test report, and check the applicable requirements with your architect or your inspection body. State them in the request so that each workshop quotes compliant materials.
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